The Bob's Big Boy Double Decker is a classic American diner icon you can easily make at home.
You know me... I love bold flavors, nostalgia, and food that makes people smile. So today we’re going a little Americana with a legendary burger that changed the game long before fast food went global: the Bob’s Big Boy Double Decker.
This isn’t just any burger. This is a true slice of diner history—and trust me, once you make it at home, you’ll never look at a drive-thru the same way again.

A Little Big Boy History
The Bob’s Big Boy Double Decker first hit plates in the 1930s in California, when Bob Wian cut a bun in three, stacked two thin beef patties inside with lettuce, cheese, pickles, and their signature red relish sauce, and basically invented the double-decker burger concept.
Sound familiar? That’s because this burger inspired dozens of imitators—including a little-known thing called the Big Mac. But make no mistake—the Big Boy version came first, and flavour-wise, it still holds up though I did modernize it just a bit.
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Why Make It at Home?
Most people don’t live near a Bob’s Big Boy anymore. But the good news is—you can easily recreate this classic in your own kitchen. Thin patties, layered buns, that zippy sauce—it’s comfort food at its best. No deep fryer, no fancy tools—just good ingredients and a pan.
Plus, you can tweak it just like I did. Want spicy Big Boy sauce? Do it. Homemade buns? Even better. We’re cooking here—not just recreating, but levelling up.
The original Bob's Big Boy Double Decker used thin meat patties and a piece of unmelted American cheese. I decided to go big with this Big Boy and the recipe below will get you an even better burger than the classic version.
Ingredients
There aren't a lot of ingredients in the original Bob's Big Boy Double Decker. I added an additional piece of cheese, used a mixture of ketchup on spicy hot sauce instead of Heinz chilli sauce and of course, I toasted the buns!

- ground beef
- sesame seed bun and one additional bottom bun sliced on both sides
- mayonnaise
- lettuce
- processed American cheese
- Heinz Ketchup
- Franks hot sauce
- Sweet Pickle Relish
- Salt and pepper to taste
See recipe card for quantities.
Instructions
For best results toast the buns in butter until lightly browned. The original buns were not toasted but it does improve the flavor.

- Step 1: Fry the burger patties for about 2 minutes in a hot pan and then flip the patties over. Season generously with salt and pepper and top one of the patties with one to two slices of American cheese.

- Step 2: While the burger patties are cooking through, generously spread mayonnaise over the bottom and middle buns.

- Step 3: Top the middle bun with the shredded lettuce and then add the patty with the melted cheese, cheese side down.

- Step 4: Top this burger patty with the middle bun.

- Step 5: To this add the second patty and top it with a good tablespoon or two of the spicy relish.

- Step 6: Place the bun on top and enjoy a little piece of American diner history.
Substitutions
There really aren't any substitutions because I made this as close to the original as possible while still attempting to make it better. That said, you could throw history out the window and have a bit of a play with your burger.
- Sauces - I used similar sauces to the original. Go ahead and add mustard, seasoned mayonnaise like chipotle mayo or burger sauce. It's your burger so make it the way you want it.
- Bun - I use my own homemade sesame seed buns. You might like to try another bun such as these homemade brioche buns.
- Vegetarian - I have a few veggie burger recipes on the way. If you would rather use a vegetarian burger substitute... Why not?
Equipment
A good heavy bottomed frying pan: A good heavy pan will come in very handy for recreating the diner burger. Cast iron works well.
A thin metal spatula: Great for getting right under the crispy exterior of the char grilled burger patties.
Storage
Leftover burgers are never at their best. You could store leftovers in the fridge in an airtight container for up to three days. I don't recommend dong that though.
You could work ahead though and get everything prepared a day or two ahead of cooking if that is more convenient for you.
Top Tip
Get your pan flaming hot before adding the burger patties and press them down into the pan. This will help get a nice and tasty char on the meat just like you get at the best diners.
Final Thoughts
Recreating the Bob’s Big Boy Double Decker at home is about more than just a burger—it’s a nod to classic diner culture. This is a burger with history, heart, and heaps of flavour. You don’t need a flat-top grill or a neon sign—just quality beef, soft buns, and that magic sauce.
So if you're craving a burger that’s a bit retro, a bit messy, and a whole lot delicious, this one’s your ticket. Get your griddle hot, get your sauce ready, and bring a little Big Boy magic to your own kitchen.
FAQ
To be honest, I have no idea what meat was used in the original and most Bob's Big Boy restaurants are no longer around. I use a 70/30% beef to fat ratio with cuts of brisket, skirt and chuck all ground up together.
Buttering and toasting your buns will give the burger a better flavour. It's the difference between white bread and toasted and buttered bread. Need I say more?
Yes! I have kept things as close as I could to the original but at the end of the day, it's a burger. Add your toppings of choice.
Related
Looking for other recipes like this? Try these:
- Mac and Cheese Burger
- The All Italian Burger
- Bacon Jam Double Cheeseburger
- How To Make A Lettuce Wrap Burger In-n-Out Style
- How To Make A Homemade Big Mac
- Oklahoma Onion Burger
- Wet Burger (Islak Burger)
- Blue Cheese Burger
- Chili Cheeseburger
- 5 Guys Burger Recipe - Authentic Copycat
- How To Make A Double Whopper With Cheese CopyCat Recipe
- Mexican Burger
Recipe

How To Make A Bob's Big Boy Double Deck Cheeseburger
Ingredients
- ¼ pound ground beef - Divided into two equal sized patties
- 1 sesame seed bun and one additional bottom bun sliced on both sides
- 1 tablespoon mayonnaise
- Shredded lettuce
- 1 slice processed American cheese
- 2 tablespoons Heinz Ketchup
- 1 tablespoon Franks hot sauce
- 1 tablespoon Sweet Pickle Relish
- Salt and pepper to taste
Instructions
- Heat a frying pan over high heat and toast your burger buns. Set aside.
- Place the burger patties in the pan and cook for about 3 minutes per side. Be sure to season both sides with salt and pepper.
- Meanwhile, spread mayonnaise over the bottom and centre bun.
- Top the bottom bun with the shredded lettuce and a slice of American cheese.
- When your patties are cooked through, place one on top of the cheese and then place the centre bun on top of the beef patty.
- Top the centre bun with the other patty.
- Mix the chilli sauce and pickle relish and then spoon it over the top, followed by the top bun.
Nutrition Information:
Yield: 1 Serving Size: 1Amount Per Serving: Calories: 819Total Fat: 39gSaturated Fat: 13gTrans Fat: 1gUnsaturated Fat: 22gCholesterol: 122mgSodium: 2060mgCarbohydrates: 72gFiber: 4gSugar: 22gProtein: 44g